Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
How do trencher chains perform in different soil types, such as rocky terrain or sandy soils?
Trencher chains’ performance can vary based on the soil type they encounter during trenching operations. Here’s how trencher chains typically perform in different soil types:
1. Rocky Terrain:
– In rocky terrain, trencher chains with carbide or hardened steel cutting teeth are preferred. These materials offer excellent wear resistance and toughness, enabling the chain to cut through rocks and other hard obstacles effectively.
– However, rocky soil conditions can still pose challenges, and trencher chains may experience increased wear due to the abrasive nature of rocks. Regular inspection and maintenance are crucial to ensure the chain remains in top condition.
2. Clayey Soil:
– Trencher chains usually perform well in clayey soil due to its relatively soft and cohesive nature. Standard trencher chains with regular cutting teeth can efficiently cut through clay, creating clean and precise trenches.
3. Sandy Soils:
– Sandy soils are generally easier to trench through, and standard trencher chains perform well in such conditions. The sand’s loose nature allows the chain to move smoothly and quickly, resulting in efficient trenching.
4. Loamy Soil:
– Loamy soil, which is a mixture of sand, silt, and clay, can offer moderate trenching challenges. Trencher chains with standard cutting teeth are typically suitable for loamy soil conditions.
5. Wet or Soft Soils:
– Wet or soft soils can be more challenging to trench through, as they may cause increased chain wear and the risk of chain clogging. Special attention to chain tension and soil conditions is essential to ensure smooth trenching.
– In such conditions, trencher chains with modified tooth configurations, such as cup-type teeth, can be beneficial, as they may provide better cutting and reduce clogging.
6. Compacted Soils:
– Compacted soils may require trencher chains with strong cutting teeth to penetrate the ground effectively. Carbide or hardened steel teeth can help maintain cutting performance in these conditions.
– Consider using trencher machines with higher horsepower for trenching in compacted soils to improve productivity.
Overall, trencher chains can be optimized for different soil types based on the cutting tooth material, tooth configuration, and machine power. Regular maintenance, proper chain tension, and selecting the right trencher chain for the specific soil conditions are vital to ensuring optimal trenching performance and extending the chain’s lifespan.
What are the common issues and troubleshooting tips for trencher chains, such as chain slipping or jamming?
Trencher chains may encounter various issues during operation, and understanding common problems and troubleshooting tips can help resolve them efficiently. Here are some common issues and their troubleshooting tips:
1. Chain Slipping:
– Possible Causes: Chain slipping can occur due to insufficient tension, worn-out sprockets, or damaged chain links.
– Troubleshooting Tips: Check and adjust the chain tension as per the manufacturer’s recommendations. Inspect the sprockets for wear or damage, and replace them if necessary. Examine the chain links for any signs of wear, bending, or stretching, and replace damaged links promptly.
2. Chain Jamming:
– Possible Causes: Chain jamming can be caused by debris, rocks, or foreign objects getting stuck in the chain or guides.
– Troubleshooting Tips: Stop the trencher machine immediately if you encounter a chain jam. Safely remove any debris or objects stuck in the chain and guides. Inspect the chain and guides for damage caused by the jam and make necessary repairs before resuming trenching.
3. Uneven Trench Depth:
– Possible Causes: Uneven trench depth can result from improper chain tension, worn-out cutting teeth, or uneven ground conditions.
– Troubleshooting Tips: Ensure the chain tension is properly adjusted for even trenching. Regularly inspect and replace worn-out cutting teeth to maintain consistent trench depth. If the ground conditions are uneven, adjust the trenching speed or use a different trencher attachment to achieve a smoother trench.
4. Excessive Chain Wear:
– Possible Causes: Excessive chain wear can be caused by operating the trencher in abrasive soil conditions or using a worn-out chain.
– Troubleshooting Tips: Choose the appropriate trencher chain with cutting teeth suitable for the soil conditions you are working in. Regularly inspect and maintain the trencher chain, including lubrication, to reduce wear and tear.
5. Chain Breakage:
– Possible Causes: Chain breakage can occur due to overloading the trencher, using a damaged chain, or operating the machine at excessive speeds.
– Troubleshooting Tips: Avoid overloading the trencher with large rocks or hard obstacles. Always use a well-maintained and undamaged chain. Operate the trencher at appropriate speeds recommended by the manufacturer.
Regular maintenance, proper tensioning, and choosing the right trencher chain for the soil conditions are essential to prevent issues and ensure smooth trenching operations. If problems persist, consult the trencher’s operation manual or seek assistance from a qualified technician or dealer.
How do I properly maintain and sharpen a trencher chain for optimal cutting performance?
Proper maintenance and regular sharpening are essential to ensure the trencher chain maintains optimal cutting performance and efficiency. Follow these steps to keep your trencher chain in top condition:
1. Regular Inspections:
– Conduct routine inspections to check for signs of wear, damage, or misalignment. Look for any dull or damaged cutting teeth that need attention.
2. Cleaning:
– Before sharpening, clean the trencher chain thoroughly to remove dirt, debris, and excess grease or oil.
3. Sharpening:
– Use a suitable chain sharpening tool to sharpen the cutting teeth of the trencher chain. Follow the manufacturer’s guidelines for the correct angle and technique.
4. Replace Worn Teeth:
– If any cutting teeth are excessively worn or damaged, replace them with new ones to maintain consistent cutting performance.
5. Check Tension and Alignment:
– Ensure the trencher chain is correctly tensioned and aligned to prevent unnecessary wear and ensure smooth operation.
6. Lubrication:
– Apply appropriate lubrication to the trencher chain to reduce friction and wear between the chain components.
7. Store Properly:
– When not in use, store the trencher chain in a dry and clean environment to prevent rust and damage.
8. Professional Maintenance:
– If you are not familiar with sharpening and maintenance techniques, consider seeking the help of a professional to ensure the trencher chain is properly cared for.
9. Follow Manufacturer’s Guidelines:
– Adhere to the manufacturer’s maintenance recommendations and guidelines to maximize the trencher chain’s lifespan and cutting performance.
Regular maintenance and sharpening will ensure that your trencher chain operates optimally, providing efficient and precise cutting in various soil and terrain conditions. By keeping the chain in good condition, you can avoid unnecessary wear and tear and extend its overall lifespan.
editor by CX 2024-05-02
China OEM 08b-2 Agricultural Walking Tractor Chain and Rotary Cultivator Chain with 12A-2, 12ah-2, 16A-2
Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
How do I identify signs of wear and fatigue in a trencher chain, and when should I replace it to prevent downtime?
Regularly inspecting your trencher chain for signs of wear and fatigue is crucial to prevent unexpected downtime and maintain optimal trenching performance. Here are the steps to identify such signs and determine when to replace the chain:
1. Check Cutting Teeth:
– Examine the cutting teeth or blades on the trencher chain. Look for signs of excessive wear, such as flattened or severely worn teeth. Dull or damaged teeth will result in inefficient trenching.
2. Inspect Chain Links:
– Check the chain links for signs of bending, cracking, or stretching. Damaged links can lead to misalignment, affecting the chain’s performance.
3. Measure Chain Pitch:
– Measure the chain pitch, which is the distance between adjacent cutting teeth. If the chain pitch has significantly increased compared to the original specifications, it indicates wear and the need for replacement.
4. Look for Missing Teeth:
– Missing cutting teeth can cause uneven trenching and increase stress on the remaining teeth. Replace the chain if multiple teeth are missing.
5. Examine Chain Guides:
– Check the chain guides or rails on the trencher machine. If they show signs of excessive wear or damage, it may affect the chain’s alignment and performance.
6. Monitor Chain Tension:
– Keep track of the chain tension during operation. A loose or overly tight chain can lead to premature wear and affect trenching efficiency.
7. Consider Performance Issues:
– If you notice reduced trenching speed, increased vibration, or decreased cutting efficiency, it could be a sign of worn-out or fatigued trencher chain.
When to Replace:
The specific replacement timeline for a trencher chain depends on factors such as the frequency of use, soil conditions, and maintenance practices. As a general guideline:
– Replace the trencher chain if cutting teeth are worn to half their original size or show significant damage.
– Consider replacement if multiple cutting teeth are missing or broken.
– If the chain links show signs of fatigue, stretching, or damage, it’s time to replace the chain.
– Replace the chain if it consistently fails to maintain proper tension or alignment.
Timely replacement of a worn-out trencher chain is essential to avoid unexpected downtime, maintain trenching efficiency, and reduce the risk of costly repairs to the trencher machine. Regular inspections and proactive replacement will ensure smooth trenching operations and maximize the lifespan of your trencher chain.
Are there any specialized trencher chain lubricants or maintenance products that improve longevity and efficiency?
Yes, there are specialized trencher chain lubricants and maintenance products designed to enhance the longevity and efficiency of trencher chains. These products help reduce wear and friction on the chain components, ensuring smooth operation and extending the chain’s lifespan. Here are some common products:
1. Trencher Chain Lubricants:
– Trencher chain lubricants are specially formulated to reduce friction between the chain components, such as links and cutting teeth. They create a protective film that minimizes wear and heat buildup during trenching.
– Lubricating the trencher chain regularly with the appropriate lubricant improves its efficiency by reducing power consumption and increasing cutting performance.
2. Chain Dressing:
– Chain dressings or chain wax are applied to trencher chains to provide a protective coating against dirt, moisture, and debris. This coating helps prevent corrosion and keeps the chain clean, leading to improved longevity and reduced maintenance needs.
3. Chain Tighteners:
– Chain tighteners or tensioners are used to maintain the correct tension on the trencher chain. Proper tension is crucial for efficient trenching and prevents unnecessary stress on the chain and machine components.
4. Cutting Tooth Sharpeners:
– Cutting tooth sharpeners help maintain the sharpness of the trencher chain’s cutting teeth. Keeping the teeth sharp ensures efficient trenching and reduces the strain on the machine.
5. Anti-Corrosion Products:
– Anti-corrosion products, such as rust inhibitors or coatings, protect the trencher chain from rust and oxidation. These products are especially useful when trenching in wet or corrosive soil conditions.
6. Degreasers and Cleaners:
– Degreasers and cleaners are used to remove built-up dirt, grease, and debris from the trencher chain. Keeping the chain clean prevents premature wear and optimizes its performance.
It is essential to use maintenance products recommended by the trencher chain manufacturer or supplier to ensure compatibility and effectiveness. Regular maintenance and the use of specialized products can significantly improve the trencher chain’s efficiency, reduce downtime, and prolong its overall lifespan, providing cost savings and improved trenching performance in the long run.
How does a trencher chain differ from other types of chains used in heavy machinery?
A trencher chain differs from other types of chains used in heavy machinery primarily in its design and purpose. Here are the key differences:
1. Cutting Design:
– Trencher Chain: A trencher chain is specifically designed for cutting through soil and other materials to create trenches. It features cutting teeth or blades arranged in a continuous loop to efficiently dig into the ground.
– Other Heavy Machinery Chains: Chains used in other heavy machinery, such as excavators or loaders, may not have cutting teeth but are designed for tasks like lifting, towing, or moving heavy objects.
2. Application:
– Trencher Chain: The primary application of a trencher chain is trenching, which involves digging narrow and deep channels in the ground for various purposes, such as laying utility lines or drainage systems.
– Other Heavy Machinery Chains: Chains used in other heavy machinery serve different functions, such as lifting and moving materials, excavating, and loading.
3. Loop Configuration:
– Trencher Chain: A trencher chain is typically designed in a loop configuration to form a continuous cutting edge. This design enables smooth and continuous trenching operations.
– Other Heavy Machinery Chains: Chains used in other heavy machinery may have different configurations based on their specific functions and applications.
4. Teeth or Blades:
– Trencher Chain: The cutting teeth or blades on a trencher chain are sharp and robust, specifically suited for cutting through the ground and various materials encountered during trenching.
– Other Heavy Machinery Chains: Chains used in other heavy machinery may not have sharp teeth or blades, as their purpose is not for cutting into materials.
5. Size and Shape:
– Trencher Chain: Trencher chains come in various sizes and shapes, depending on the trenching machine and the required trench dimensions.
– Other Heavy Machinery Chains: Chains used in other heavy machinery also come in different sizes and configurations, tailored to the specific needs of the equipment and its intended applications.
Overall, the primary difference lies in the design, function, and application of the trencher chain, which is uniquely suited for trenching tasks in construction and landscaping projects.
editor by CX 2024-04-30
China best Steel Agricultural Machinery Roller Chain with 38.4vbsd, 38.4vssdf1
Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
| S type steel agricultural chains | |||||||||
| Chain No. | Pitch | Roller diameter | Width between inner plates | Depth of chain plates | Pin diameter | Pin length | Plate thickness | Ultimate tensile strength | Weight per meter |
| p | d1(Max) | b1(min) | h2(Max) | d2(Max) | b4(Max) | T(Max) | Qo(min) | Q | |
| mm | mm | mm | mm | mm | mm | mm | Kn | Kg/m | |
| CA550 | 41.4 | 16.87 | 19.81 | 13.5 | 7.19 | 38 | 2.8 | 51.2 | 1.94 |
| CA550V | 41.4 | 16.8 | 19.05 | 13.5 | 8.28 | 39.1 | 3 | 68.7 | 2.24 |
| CA555 | 41.4 | 16.87 | 12.7 | 19.8 | 7.19 | 32 | 3.1 | 56 | 1.72 |
| CA557 | 41.4 | 17.78 | 20.24 | 19.8 | 8 | 40.8 | 3.1 | 74.3 | 2.6 |
| CA620 | 42.01 | 17.91 | 24.51 | 17.3 | 7.19 | 45.2 | 3.25 | 55.1 | 2.35 |
| CA2060H | 38.1 | 11.91 | 12.7 | 17.3 | 5.94 | 31.6 | 3.25 | 40.5 | 1.45 |
| CA2063H | 38.1 | 11.89 | 12.7 | 17.3 | 5.94 | 34.2 | 2.8 | 40.5 | 1.65 |
| CA550F4 | 41.4 | 14.35 | 20.24 | 17.3 | 7.14 | 38.5 | 2.8 | 52 | 1.78 |
| CA550F5 | 41.4 | 16.66 | 20.24 | 17.3 | 7.14 | 38.5 | 3.25 | 52 | 1.97 |
| CAE44151 | 28.575 | 15.88 | 16.2 | 17.3 | 7.92 | 38.9 | 2.5 | 64.5 | 2.73 |
| 38.4R | 38.4 | 15.88 | 19.05 | 17.3 | 6.92 | 36.4 | 3 | 41.2 | 1.7 |
| 38.4V | 38.4 | 15.88 | 18 | 17.3 | 6.92 | 38 | 3 | 50 | 1.83 |
| 38.4VB | 38.4 | 15.88 | 19.05 | 26.2 | 8.28 | 39.4 | 2.8 | 62.5 | 2.17 |
| 55VD | 41.4 | 17.8 | 23 | 26.2 | 8.22 | 42.4 | 3 | 45 | 2.34 |
| S62F3 | 41.91 | 19.05 | 25.4 | 26.2 | 8 | 44.8 | 3 | 58.7 | 3.12 |
| CA960 | 41.4 | 17.78 | 22.61 | 8.9 | 43 | 3 | 72.6 | 6.94 | |
| CA550VF2 | 41.4 | 16.8 | 19.05 | 8.28 | 38.8 | 3 | 68.7 | 2.13 | |
| CA550H | 41.4 | 16.74 | 20 | 26.2 | 7.14 | 39.1 | 3 | 60.8 | 2 |
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Samples: |
US$ 12.8/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can trencher chains be customized for specific trenching depths and widths?
Yes, trencher chains can be customized to fit specific trenching depths and widths based on the requirements of the trenching project. Customization is often necessary when the standard sizes of trencher chains available in the market do not match the specific trench dimensions needed for a particular job. Here’s how trencher chains can be customized:
1. Trenching Depth:
– Trencher chains can be extended or shortened to accommodate different trenching depths. Chain extensions can be added to increase the trench depth, while some chains can be modified by removing links to reduce the trench depth.
2. Trenching Width:
– Trencher chains can be customized to create trenches of varying widths. This customization is achieved by adding or removing cutting teeth or blades on the chain. Wider trenches require chains with more cutting teeth, while narrower trenches need fewer teeth.
3. Chain Pitch:
– Chain pitch, which refers to the distance between adjacent cutting teeth or blades, can also be customized to suit specific trenching requirements. Smaller chain pitches are used for fine trenching work, while larger pitches are employed for heavy-duty applications.
4. Cutting Teeth Configuration:
– The arrangement and configuration of the cutting teeth on the trencher chain can be tailored to achieve optimal cutting performance in different soil conditions. For instance, a chain with cup-type teeth may be preferred for rocky soil, while standard teeth may be suitable for general trenching in softer soils.
5. Material Selection:
– Custom trencher chains can be manufactured using specific materials, such as carbide or hardened steel, to enhance wear resistance and durability based on the soil conditions and trenching requirements.
6. Machine Compatibility:
– When customizing a trencher chain, it is essential to ensure that it remains compatible with the trencher machine’s specifications, including the chain’s drive system and tensioning mechanism.
Trencher chains can be customized by reputable manufacturers or suppliers with expertise in trenching equipment. Customization allows you to tailor the trencher chain to your specific trenching needs, ensuring efficient and precise trenching operations for various construction, landscaping, or utility installation projects.
Can trencher chains be used in trenchless technology, such as horizontal directional drilling?
Yes, trencher chains can be used in trenchless technology applications, including horizontal directional drilling (HDD). Trenchless technology refers to methods of installing underground utilities and pipelines without the need for traditional open-cut trenches. Instead, these methods use specialized equipment to bore or drill underground, minimizing surface disruption and environmental impact.
1. Horizontal Directional Drilling (HDD):
– HDD is a trenchless method used to install underground utilities, such as water, gas, and fiber optic lines, by drilling horizontally beneath the surface.
– While HDD primarily involves drilling a pilot bore and then enlarging it using reamers, trencher chains can be utilized in the initial stages of the process.
2. Pilot Bore:
– During HDD, a pilot bore is drilled along the desired path of the utility. Trencher chains, with cutting teeth designed for specific soil conditions, can help cut through the initial soil and create a pilot bore.
– The trencher chain can be attached to the front of the drilling rig, allowing it to cut and guide the drilling path.
3. Reaming:
– After the pilot bore is created, reamers of increasing size are pulled back through the bore to enlarge it to the required diameter for utility installation.
– At this stage, trencher chains are no longer used, as reamers take over the task of enlarging the borehole.
4. Other Trenchless Methods:
– Trencher chains can also be used in other trenchless methods, such as microtunneling and pipe bursting, where cutting through initial soil layers is necessary.
– However, in most trenchless applications, trencher chains are used for initial soil penetration, and specialized tools take over the trenching process for larger bores or installations.
Trenchless technology, including horizontal directional drilling, offers several advantages, such as reduced surface disruption, minimized environmental impact, and faster installation times. The combination of trencher chains with trenchless methods allows for efficient soil penetration and precise drilling paths, contributing to the success of trenchless utility installations.
How do I properly maintain and sharpen a trencher chain for optimal cutting performance?
Proper maintenance and regular sharpening are essential to ensure the trencher chain maintains optimal cutting performance and efficiency. Follow these steps to keep your trencher chain in top condition:
1. Regular Inspections:
– Conduct routine inspections to check for signs of wear, damage, or misalignment. Look for any dull or damaged cutting teeth that need attention.
2. Cleaning:
– Before sharpening, clean the trencher chain thoroughly to remove dirt, debris, and excess grease or oil.
3. Sharpening:
– Use a suitable chain sharpening tool to sharpen the cutting teeth of the trencher chain. Follow the manufacturer’s guidelines for the correct angle and technique.
4. Replace Worn Teeth:
– If any cutting teeth are excessively worn or damaged, replace them with new ones to maintain consistent cutting performance.
5. Check Tension and Alignment:
– Ensure the trencher chain is correctly tensioned and aligned to prevent unnecessary wear and ensure smooth operation.
6. Lubrication:
– Apply appropriate lubrication to the trencher chain to reduce friction and wear between the chain components.
7. Store Properly:
– When not in use, store the trencher chain in a dry and clean environment to prevent rust and damage.
8. Professional Maintenance:
– If you are not familiar with sharpening and maintenance techniques, consider seeking the help of a professional to ensure the trencher chain is properly cared for.
9. Follow Manufacturer’s Guidelines:
– Adhere to the manufacturer’s maintenance recommendations and guidelines to maximize the trencher chain’s lifespan and cutting performance.
Regular maintenance and sharpening will ensure that your trencher chain operates optimally, providing efficient and precise cutting in various soil and terrain conditions. By keeping the chain in good condition, you can avoid unnecessary wear and tear and extend its overall lifespan.
editor by CX 2024-03-29
China factory Agricultural Driving Chain on 16b-2, 06b-1, 08b-1, 12A-2, 16A-2, 12ah-2 for Rotary Cultivator and Tractor
Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
What materials are used to manufacture trencher chains, and how do they impact their durability?
Trencher chains are typically manufactured using high-quality materials to ensure durability and performance in demanding trenching conditions. The choice of materials significantly impacts the chain’s durability and overall lifespan. Here are the common materials used to manufacture trencher chains and their impact on durability:
1. High-Quality Steel:
– High-quality steel, such as alloy or carbon steel, is commonly used for the chain’s main body and links. Steel provides excellent strength and resistance to wear, making the chain durable and suitable for various soil types.
2. Carbide:
– Carbide is a hard and tough material often used to manufacture cutting teeth or blades on trencher chains. Carbide cutting teeth offer exceptional wear resistance and longevity, making them ideal for trenching in abrasive and rocky soils.
3. Hardened Steel:
– Some trencher chains feature hardened steel cutting teeth or blades. Hardening the steel enhances its toughness and wear resistance, improving the chain’s durability in challenging trenching conditions.
4. Heat Treatment:
– Heat treatment is applied to certain components of the trencher chain to enhance their strength and durability. It involves heating the material to specific temperatures and then cooling it at a controlled rate to achieve the desired properties.
5. Coatings and Treatments:
– Some trencher chains may have specialized coatings or treatments applied to their surfaces. These coatings, such as chrome plating or zinc-nickel coating, provide additional protection against corrosion and wear, further extending the chain’s durability.
Impact on Durability:
The use of high-quality materials in trencher chain manufacturing ensures that the chain can withstand the rigors of trenching in various soil conditions. Carbide or hardened steel cutting teeth offer superior wear resistance, reducing the need for frequent replacements and ensuring longer-lasting performance.
The combination of heat treatment and specialized coatings enhances the chain’s overall durability and helps prevent premature wear and corrosion. These features contribute to a longer lifespan for the trencher chain, reducing downtime and maintenance costs in the long run.
When selecting a trencher chain, consider the materials used in its construction to ensure that it is well-suited for the specific trenching applications and soil conditions you will encounter.
Are there any specialized trencher chain lubricants or maintenance products that improve longevity and efficiency?
Yes, there are specialized trencher chain lubricants and maintenance products designed to enhance the longevity and efficiency of trencher chains. These products help reduce wear and friction on the chain components, ensuring smooth operation and extending the chain’s lifespan. Here are some common products:
1. Trencher Chain Lubricants:
– Trencher chain lubricants are specially formulated to reduce friction between the chain components, such as links and cutting teeth. They create a protective film that minimizes wear and heat buildup during trenching.
– Lubricating the trencher chain regularly with the appropriate lubricant improves its efficiency by reducing power consumption and increasing cutting performance.
2. Chain Dressing:
– Chain dressings or chain wax are applied to trencher chains to provide a protective coating against dirt, moisture, and debris. This coating helps prevent corrosion and keeps the chain clean, leading to improved longevity and reduced maintenance needs.
3. Chain Tighteners:
– Chain tighteners or tensioners are used to maintain the correct tension on the trencher chain. Proper tension is crucial for efficient trenching and prevents unnecessary stress on the chain and machine components.
4. Cutting Tooth Sharpeners:
– Cutting tooth sharpeners help maintain the sharpness of the trencher chain’s cutting teeth. Keeping the teeth sharp ensures efficient trenching and reduces the strain on the machine.
5. Anti-Corrosion Products:
– Anti-corrosion products, such as rust inhibitors or coatings, protect the trencher chain from rust and oxidation. These products are especially useful when trenching in wet or corrosive soil conditions.
6. Degreasers and Cleaners:
– Degreasers and cleaners are used to remove built-up dirt, grease, and debris from the trencher chain. Keeping the chain clean prevents premature wear and optimizes its performance.
It is essential to use maintenance products recommended by the trencher chain manufacturer or supplier to ensure compatibility and effectiveness. Regular maintenance and the use of specialized products can significantly improve the trencher chain’s efficiency, reduce downtime, and prolong its overall lifespan, providing cost savings and improved trenching performance in the long run.
How does a trencher chain differ from other types of chains used in heavy machinery?
A trencher chain differs from other types of chains used in heavy machinery primarily in its design and purpose. Here are the key differences:
1. Cutting Design:
– Trencher Chain: A trencher chain is specifically designed for cutting through soil and other materials to create trenches. It features cutting teeth or blades arranged in a continuous loop to efficiently dig into the ground.
– Other Heavy Machinery Chains: Chains used in other heavy machinery, such as excavators or loaders, may not have cutting teeth but are designed for tasks like lifting, towing, or moving heavy objects.
2. Application:
– Trencher Chain: The primary application of a trencher chain is trenching, which involves digging narrow and deep channels in the ground for various purposes, such as laying utility lines or drainage systems.
– Other Heavy Machinery Chains: Chains used in other heavy machinery serve different functions, such as lifting and moving materials, excavating, and loading.
3. Loop Configuration:
– Trencher Chain: A trencher chain is typically designed in a loop configuration to form a continuous cutting edge. This design enables smooth and continuous trenching operations.
– Other Heavy Machinery Chains: Chains used in other heavy machinery may have different configurations based on their specific functions and applications.
4. Teeth or Blades:
– Trencher Chain: The cutting teeth or blades on a trencher chain are sharp and robust, specifically suited for cutting through the ground and various materials encountered during trenching.
– Other Heavy Machinery Chains: Chains used in other heavy machinery may not have sharp teeth or blades, as their purpose is not for cutting into materials.
5. Size and Shape:
– Trencher Chain: Trencher chains come in various sizes and shapes, depending on the trenching machine and the required trench dimensions.
– Other Heavy Machinery Chains: Chains used in other heavy machinery also come in different sizes and configurations, tailored to the specific needs of the equipment and its intended applications.
Overall, the primary difference lies in the design, function, and application of the trencher chain, which is uniquely suited for trenching tasks in construction and landscaping projects.
editor by CX 2024-03-28
China Hot selling Agricultural Rotary Cultivator Roller Chain with 12A-2, 60ah-2, 16b-2, 16b-1, 10A-2, 10b-2, 12b-2
Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
What are the environmental considerations when using trencher chains, especially in sensitive areas?
When using trencher chains, especially in environmentally sensitive areas, it is essential to consider and implement measures to minimize potential environmental impacts. Here are the key environmental considerations:
1. Soil Erosion and Sediment Control:
– Trenching can disturb the soil and increase the risk of erosion. Implement erosion control measures, such as sediment barriers and silt fences, to prevent soil runoff into nearby water bodies.
2. Protection of Vegetation:
– Avoid trenching through sensitive vegetation or habitats. If trenching is necessary, take measures to protect existing vegetation and restore disturbed areas after trenching is complete.
3. Spill Prevention and Cleanup:
– Store fuel and lubricants properly, and have spill kits readily available to respond to any accidental spills. Promptly clean up any spills to prevent contamination of soil and water.
4. Avoiding Wetlands and Water Bodies:
– Avoid trenching in or near wetlands and water bodies to prevent disruption of these delicate ecosystems. Obtain necessary permits and approvals if trenching is unavoidable in such areas.
5. Noise and Vibration:
– Limit noise and vibration levels during trenching operations, especially in areas near residential properties or wildlife habitats.
6. Wildlife Protection:
– Be mindful of wildlife presence in the area and take measures to avoid disturbing or harming them during trenching activities.
7. Restoration and Reclamation:
– After completing trenching work, restore the area to its original condition as much as possible. Replant vegetation and stabilize the soil to promote natural regeneration.
8. Compliance with Regulations:
– Adhere to all local, regional, and national environmental regulations and guidelines related to trenching activities.
9. Consider Alternative Methods:
– In sensitive areas, consider alternative trenching methods that may have lower environmental impacts, such as directional drilling or micro-trenching.
10. Environmental Impact Assessment:
– Conduct an environmental impact assessment before starting trenching projects in sensitive areas. This assessment will help identify potential environmental risks and plan appropriate mitigation measures.
By considering these environmental factors and implementing responsible practices, trencher chain operators can help minimize their impact on sensitive areas and ecosystems, promoting sustainable and environmentally friendly trenching practices.
Are there any training resources or guides available on trencher chain maintenance and operation?
Yes, there are various training resources and guides available to assist with trencher chain maintenance and operation. These resources are valuable for operators, technicians, and maintenance personnel to ensure safe and efficient trenching operations. Here are some common types of training materials and where to find them:
1. Manufacturer’s Manuals:
– Trencher manufacturers typically provide detailed operation and maintenance manuals specific to their trencher models. These manuals cover topics such as chain installation, tensioning, lubrication, troubleshooting, and safety guidelines.
– Manufacturer manuals are usually available in both printed and digital formats and can be obtained directly from the manufacturer’s website or through authorized dealers.
2. Online Training Videos:
– Many trencher manufacturers and industry-related websites offer online training videos. These videos provide visual demonstrations of proper trencher chain maintenance, installation, and operation techniques.
– Online training videos are convenient and accessible, allowing operators to learn at their own pace and review the content as needed.
3. Trencher Safety Courses:
– Some organizations and training institutes offer trencher safety courses that cover various aspects of trencher operation and maintenance, including chain care.
– These courses often include hands-on training, classroom sessions, and safety protocols to ensure operators are well-prepared for trenching tasks.
4. Industry Publications:
– Industry-specific publications, magazines, and websites often feature articles and guides related to trencher chain maintenance and operation.
– These resources may include tips from experts, case studies, and best practices to improve trenching efficiency and reduce downtime.
5. Equipment Rental Companies:
– Equipment rental companies that offer trencher rentals often provide basic training on how to use and maintain the equipment, including the trencher chain.
– Rental companies may have training materials or guides available for customers to reference.
6. In-House Training:
– Some larger construction companies or organizations with a fleet of trenchers may offer in-house training programs for their operators and maintenance staff.
– In-house training can be tailored to specific trencher models and the company’s unique requirements.
Utilizing these training resources and guides can significantly improve the understanding of trencher chain maintenance and operation, leading to safer working conditions, reduced downtime, and enhanced trenching efficiency.
Are there any safety guidelines to follow when operating trencher machines with chains to avoid accidents?
Yes, there are essential safety guidelines to follow when operating trencher machines with chains to prevent accidents and ensure the safety of operators and bystanders:
1. Read the Operator’s Manual:
– Familiarize yourself with the trencher machine’s operator’s manual before use. Understand its controls, safety features, and recommended operating procedures.
2. Wear Personal Protective Equipment (PPE):
– Always wear appropriate PPE, including a hard hat, safety goggles, ear protection, gloves, and steel-toed boots.
3. Inspect the Trencher Chain:
– Before starting the machine, inspect the trencher chain for any damage or wear. Ensure that all cutting teeth are intact and in good condition.
4. Clear the Work Area:
– Remove any debris, rocks, or other obstacles from the work area that could interfere with the trenching operation or pose a safety hazard.
5. Call for Utility Locates:
– Before digging, call for utility locates to identify the presence of underground utilities. Avoid trenching near utility lines without proper clearance.
6. Use Markers:
– Mark the trenching path and the location of the trencher machine with safety cones or markers to warn others of the work area.
7. Safe Trenching Speed:
– Operate the trencher machine at a safe and controlled speed, especially when turning or working on uneven terrain.
8. Keep Hands and Feet Clear:
– Maintain a safe distance from the trencher chain and other moving parts. Never reach into or step over the chain while it is in motion.
9. Watch for Underground Obstacles:
– Be vigilant for hidden obstacles, such as rocks or tree roots, that may obstruct the trencher chain or cause the machine to bounce.
10. Shut Down Properly:
– When finished trenching, shut down the machine following the correct procedure. Engage all safety locks and park the machine on stable ground.
11. Training:
– Ensure that operators are adequately trained and familiar with the trencher machine’s operation and safety protocols.
Adhering to these safety guidelines will help minimize the risk of accidents and injuries when operating trencher machines with chains, creating a safer work environment for everyone involved.
editor by CX 2024-03-26
China best 08b-2 Agricultural Walking Tractor Chain and Rotary Cultivator Chain with 12A-2, 12ah-2, 16A-2
Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
What are the standard sizes and configurations of trencher chains commonly used in the industry?
In the trencher industry, trencher chains come in various sizes and configurations to accommodate different trenching needs and equipment types. While specific sizes and configurations may vary between manufacturers, here are the common standard options:
1. Chain Width:
– The width of trencher chains typically ranges from 2 inches (50 mm) for micro trenchers to 12 inches (305 mm) or more for heavy-duty trenchers used in large-scale construction projects.
2. Chain Pitch:
– The chain pitch refers to the distance between adjacent cutting teeth or blades. Common chain pitches include 1.5 inches (38 mm) and 2 inches (50 mm). Smaller pitches are used for finer trenching work, while larger pitches are used for heavy-duty applications.
3. Number of Cutting Teeth:
– Trencher chains come with different numbers of cutting teeth or blades, depending on the chain’s width and intended use. More cutting teeth provide better cutting efficiency and smoother trenching.
4. Chain Configuration:
– Trencher chains can have different configurations based on the type of trencher machine and the specific trenching requirements. Common configurations include standard chain (suitable for most trenching applications), cup tooth chain (provides improved cutting in rocky soil), and combination tooth chain (a mix of cup and standard teeth for versatile performance).
5. Chain Length:
– The length of the trencher chain depends on the trenching depth required. Chains can be customized or extended to match the depth of the trench needed for a particular project.
6. Chain Material:
– Trencher chains are commonly made from high-quality steel for durability and wear resistance. Some chains may also have specialized coatings or materials to enhance their performance in specific soil conditions.
7. Teeth Material:
– The teeth or cutting blades on trencher chains are typically made from carbide or other hardened materials to withstand the abrasive nature of trenching through soil and rocks.
When selecting a trencher chain, it is crucial to consider the size, configuration, and material that best suit the specific trenching project and the equipment being used. Choosing the right trencher chain will ensure efficient and successful trenching operations for various applications in the industry.
How do I measure the tension and sag in a trencher chain for proper installation and operation?
Measuring the tension and sag in a trencher chain is crucial for ensuring proper installation and smooth operation. Here’s a step-by-step guide on how to do it:
1. Tension Measurement:
– Start by disconnecting the trencher chain from the drive system to eliminate tension.
– Using a tension gauge or a spring scale, measure the force required to lift the chain from the center of the top run (the upper part of the chain) to a specified height (usually around 2-4 inches).
– Ensure the tension measurement aligns with the manufacturer’s recommendations. Tension requirements may vary based on the trencher’s size, chain type, and application.
2. Sag Measurement:
– With the chain still disconnected from the drive system, measure the distance between the top of the chain’s guide bar and a straight line connecting two points on the chain’s upper run, typically 10 feet apart.
– This distance is the sag, and it should be measured at multiple points along the length of the chain to check for uniformity.
– Sag requirements depend on the chain type and size, as well as the trenching conditions. However, as a general rule, the sag should be within the manufacturer’s recommended range to ensure proper chain engagement and trenching performance.
3. Adjustments:
– If the tension or sag measurements are not within the recommended range, adjust the chain tension by tightening or loosening the tensioning system or chain tensioner according to the manufacturer’s guidelines.
– Ensure the chain’s tension is even on both sides to avoid uneven wear and potential chain alignment issues.
– For sag adjustments, adjust the position of the chain’s tensioner or guides to achieve the desired sag measurements along the chain’s length.
4. Reconnect and Test:
– Once the tension and sag are correctly adjusted, reconnect the trencher chain to the drive system.
– Test the trencher in a safe and controlled environment to ensure smooth and efficient operation. Monitor the chain’s performance and make any further adjustments if necessary.
5. Regular Inspection:
– Regularly inspect the tension and sag of the trencher chain during routine maintenance intervals. Over time, chains can stretch or wear, affecting their tension and sag, so periodic adjustments may be required.
– Maintaining proper tension and sag in the trencher chain ensures optimal engagement with the sprockets, reduces chain wear, and enhances trenching performance, contributing to longer chain life and overall trencher efficiency.
What are the key factors to consider when selecting the right trencher chain for specific soil and terrain conditions?
When choosing the right trencher chain for specific soil and terrain conditions, several key factors should be taken into account to ensure efficient and effective trenching operations:
1. Soil Type:
– Consider the type of soil you will be trenching through. Different trencher chains are designed to handle various soil types, such as soft soil, clay, rocky soil, or compacted earth.
2. Trench Dimensions:
– Determine the required trench dimensions, including depth and width. Ensure the selected trencher chain is suitable for achieving the desired trench size.
3. Trencher Machine Compatibility:
– Ensure the trencher chain is compatible with the trencher machine you will be using. The chain should fit securely and function optimally with the machine.
4. Cutting Teeth or Blades:
– Check the design and quality of the cutting teeth or blades on the trencher chain. The teeth should be sharp and durable, capable of effectively cutting through the specific soil type.
5. Wear Resistance:
– Look for a trencher chain with wear-resistant properties, especially if trenching through abrasive or rocky terrain. Chains with hard-wearing materials will have a longer lifespan.
6. Self-Cleaning Design:
– Consider a trencher chain with a self-cleaning design, which prevents soil and debris from building up and impeding the trenching process.
7. Traction:
– Evaluate the traction capabilities of the trencher chain, particularly if working in uneven or challenging terrain. Sufficient traction ensures smooth and steady progress.
8. Weather Resistance:
– Depending on the environment, choose a trencher chain with weather-resistant properties, especially if trenching in wet or corrosive conditions.
9. Ground Stability:
– For unstable or soft ground, consider a trencher chain with features that minimize ground disturbance and prevent soil collapse.
10. Manufacturer’s Recommendations:
– Refer to the manufacturer’s guidelines and recommendations for the trencher chain’s specific applications and limitations.
By considering these factors, you can select the right trencher chain that matches the soil and terrain conditions, ensuring efficient and productive trenching operations with minimal downtime and wear on the equipment.
editor by CX 2023-10-17
China OEM Agricultural Rotary Cultivator Roller Chain with 12A-2, 60ah-2, 16b-2, 16b-1, 10A-2, 10b-2, 12b-2
Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
Can trencher chains be customized for specific trenching depths and widths?
Yes, trencher chains can be customized to fit specific trenching depths and widths based on the requirements of the trenching project. Customization is often necessary when the standard sizes of trencher chains available in the market do not match the specific trench dimensions needed for a particular job. Here’s how trencher chains can be customized:
1. Trenching Depth:
– Trencher chains can be extended or shortened to accommodate different trenching depths. Chain extensions can be added to increase the trench depth, while some chains can be modified by removing links to reduce the trench depth.
2. Trenching Width:
– Trencher chains can be customized to create trenches of varying widths. This customization is achieved by adding or removing cutting teeth or blades on the chain. Wider trenches require chains with more cutting teeth, while narrower trenches need fewer teeth.
3. Chain Pitch:
– Chain pitch, which refers to the distance between adjacent cutting teeth or blades, can also be customized to suit specific trenching requirements. Smaller chain pitches are used for fine trenching work, while larger pitches are employed for heavy-duty applications.
4. Cutting Teeth Configuration:
– The arrangement and configuration of the cutting teeth on the trencher chain can be tailored to achieve optimal cutting performance in different soil conditions. For instance, a chain with cup-type teeth may be preferred for rocky soil, while standard teeth may be suitable for general trenching in softer soils.
5. Material Selection:
– Custom trencher chains can be manufactured using specific materials, such as carbide or hardened steel, to enhance wear resistance and durability based on the soil conditions and trenching requirements.
6. Machine Compatibility:
– When customizing a trencher chain, it is essential to ensure that it remains compatible with the trencher machine’s specifications, including the chain’s drive system and tensioning mechanism.
Trencher chains can be customized by reputable manufacturers or suppliers with expertise in trenching equipment. Customization allows you to tailor the trencher chain to your specific trenching needs, ensuring efficient and precise trenching operations for various construction, landscaping, or utility installation projects.
Can trencher chains be used in combination with trencher teeth for improved digging performance?
Yes, trencher chains can be used in combination with trencher teeth to enhance digging performance in specific trenching applications. The use of trencher teeth, also known as cutting teeth or blades, along with the trencher chain offers several benefits:
1. Versatility:
– Using trencher teeth in combination with the chain allows for greater versatility in trenching. The chain efficiently cuts through the initial layer of soil and creates a guide for the trench, while the trencher teeth refine the trench’s edges and bottom for a smoother finish.
2. Improved Cutting Efficiency:
– Trencher teeth are designed with specific cutting angles and shapes to optimize cutting efficiency in different soil types. Combining the chain and trencher teeth allows for more efficient and precise trenching in various soil conditions.
3. Better Trench Quality:
– The use of trencher teeth results in improved trench quality, with clean and well-defined edges and consistent trench depth. This is especially beneficial for trenching projects that require high precision and accuracy.
4. Enhanced Durability:
– By utilizing trencher teeth in combination with the trencher chain, the workload is distributed more evenly, reducing wear on individual components and increasing overall durability.
5. Reduced Chain Wear:
– Trencher teeth help minimize the workload on the chain by breaking up the soil ahead of the chain. This can result in reduced chain wear and a longer chain lifespan.
However, it’s essential to select trencher teeth that are compatible with the trencher chain and machine specifications. Improperly matched trencher teeth may cause uneven trenching or excessive strain on the chain and machine, leading to reduced performance and potential damage.
In summary, using trencher teeth in combination with trencher chains can improve digging performance, trench quality, and overall efficiency in various trenching applications. It is recommended to consult the trencher manufacturer or supplier to ensure the correct combination of trencher teeth and chain for your specific trenching needs.
Are there any safety guidelines to follow when operating trencher machines with chains to avoid accidents?
Yes, there are essential safety guidelines to follow when operating trencher machines with chains to prevent accidents and ensure the safety of operators and bystanders:
1. Read the Operator’s Manual:
– Familiarize yourself with the trencher machine’s operator’s manual before use. Understand its controls, safety features, and recommended operating procedures.
2. Wear Personal Protective Equipment (PPE):
– Always wear appropriate PPE, including a hard hat, safety goggles, ear protection, gloves, and steel-toed boots.
3. Inspect the Trencher Chain:
– Before starting the machine, inspect the trencher chain for any damage or wear. Ensure that all cutting teeth are intact and in good condition.
4. Clear the Work Area:
– Remove any debris, rocks, or other obstacles from the work area that could interfere with the trenching operation or pose a safety hazard.
5. Call for Utility Locates:
– Before digging, call for utility locates to identify the presence of underground utilities. Avoid trenching near utility lines without proper clearance.
6. Use Markers:
– Mark the trenching path and the location of the trencher machine with safety cones or markers to warn others of the work area.
7. Safe Trenching Speed:
– Operate the trencher machine at a safe and controlled speed, especially when turning or working on uneven terrain.
8. Keep Hands and Feet Clear:
– Maintain a safe distance from the trencher chain and other moving parts. Never reach into or step over the chain while it is in motion.
9. Watch for Underground Obstacles:
– Be vigilant for hidden obstacles, such as rocks or tree roots, that may obstruct the trencher chain or cause the machine to bounce.
10. Shut Down Properly:
– When finished trenching, shut down the machine following the correct procedure. Engage all safety locks and park the machine on stable ground.
11. Training:
– Ensure that operators are adequately trained and familiar with the trencher machine’s operation and safety protocols.
Adhering to these safety guidelines will help minimize the risk of accidents and injuries when operating trencher machines with chains, creating a safer work environment for everyone involved.
editor by CX 2023-10-16
China supplier Steel Agricultural Machinery Roller Chain with 38.4vbsd, 38.4vssdf1
Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
| S type steel agricultural chains | |||||||||
| Chain No. | Pitch | Roller diameter | Width between inner plates | Depth of chain plates | Pin diameter | Pin length | Plate thickness | Ultimate tensile strength | Weight per meter |
| p | d1(Max) | b1(min) | h2(Max) | d2(Max) | b4(Max) | T(Max) | Qo(min) | Q | |
| mm | mm | mm | mm | mm | mm | mm | Kn | Kg/m | |
| CA550 | 41.4 | 16.87 | 19.81 | 13.5 | 7.19 | 38 | 2.8 | 51.2 | 1.94 |
| CA550V | 41.4 | 16.8 | 19.05 | 13.5 | 8.28 | 39.1 | 3 | 68.7 | 2.24 |
| CA555 | 41.4 | 16.87 | 12.7 | 19.8 | 7.19 | 32 | 3.1 | 56 | 1.72 |
| CA557 | 41.4 | 17.78 | 20.24 | 19.8 | 8 | 40.8 | 3.1 | 74.3 | 2.6 |
| CA620 | 42.01 | 17.91 | 24.51 | 17.3 | 7.19 | 45.2 | 3.25 | 55.1 | 2.35 |
| CA2060H | 38.1 | 11.91 | 12.7 | 17.3 | 5.94 | 31.6 | 3.25 | 40.5 | 1.45 |
| CA2063H | 38.1 | 11.89 | 12.7 | 17.3 | 5.94 | 34.2 | 2.8 | 40.5 | 1.65 |
| CA550F4 | 41.4 | 14.35 | 20.24 | 17.3 | 7.14 | 38.5 | 2.8 | 52 | 1.78 |
| CA550F5 | 41.4 | 16.66 | 20.24 | 17.3 | 7.14 | 38.5 | 3.25 | 52 | 1.97 |
| CAE44151 | 28.575 | 15.88 | 16.2 | 17.3 | 7.92 | 38.9 | 2.5 | 64.5 | 2.73 |
| 38.4R | 38.4 | 15.88 | 19.05 | 17.3 | 6.92 | 36.4 | 3 | 41.2 | 1.7 |
| 38.4V | 38.4 | 15.88 | 18 | 17.3 | 6.92 | 38 | 3 | 50 | 1.83 |
| 38.4VB | 38.4 | 15.88 | 19.05 | 26.2 | 8.28 | 39.4 | 2.8 | 62.5 | 2.17 |
| 55VD | 41.4 | 17.8 | 23 | 26.2 | 8.22 | 42.4 | 3 | 45 | 2.34 |
| S62F3 | 41.91 | 19.05 | 25.4 | 26.2 | 8 | 44.8 | 3 | 58.7 | 3.12 |
| CA960 | 41.4 | 17.78 | 22.61 | 8.9 | 43 | 3 | 72.6 | 6.94 | |
| CA550VF2 | 41.4 | 16.8 | 19.05 | 8.28 | 38.8 | 3 | 68.7 | 2.13 | |
| CA550H | 41.4 | 16.74 | 20 | 26.2 | 7.14 | 39.1 | 3 | 60.8 | 2 |
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Samples: |
US$ 12.8/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do trencher chains perform in different soil types, such as rocky terrain or sandy soils?
Trencher chains’ performance can vary based on the soil type they encounter during trenching operations. Here’s how trencher chains typically perform in different soil types:
1. Rocky Terrain:
– In rocky terrain, trencher chains with carbide or hardened steel cutting teeth are preferred. These materials offer excellent wear resistance and toughness, enabling the chain to cut through rocks and other hard obstacles effectively.
– However, rocky soil conditions can still pose challenges, and trencher chains may experience increased wear due to the abrasive nature of rocks. Regular inspection and maintenance are crucial to ensure the chain remains in top condition.
2. Clayey Soil:
– Trencher chains usually perform well in clayey soil due to its relatively soft and cohesive nature. Standard trencher chains with regular cutting teeth can efficiently cut through clay, creating clean and precise trenches.
3. Sandy Soils:
– Sandy soils are generally easier to trench through, and standard trencher chains perform well in such conditions. The sand’s loose nature allows the chain to move smoothly and quickly, resulting in efficient trenching.
4. Loamy Soil:
– Loamy soil, which is a mixture of sand, silt, and clay, can offer moderate trenching challenges. Trencher chains with standard cutting teeth are typically suitable for loamy soil conditions.
5. Wet or Soft Soils:
– Wet or soft soils can be more challenging to trench through, as they may cause increased chain wear and the risk of chain clogging. Special attention to chain tension and soil conditions is essential to ensure smooth trenching.
– In such conditions, trencher chains with modified tooth configurations, such as cup-type teeth, can be beneficial, as they may provide better cutting and reduce clogging.
6. Compacted Soils:
– Compacted soils may require trencher chains with strong cutting teeth to penetrate the ground effectively. Carbide or hardened steel teeth can help maintain cutting performance in these conditions.
– Consider using trencher machines with higher horsepower for trenching in compacted soils to improve productivity.
Overall, trencher chains can be optimized for different soil types based on the cutting tooth material, tooth configuration, and machine power. Regular maintenance, proper chain tension, and selecting the right trencher chain for the specific soil conditions are vital to ensuring optimal trenching performance and extending the chain’s lifespan.
How do I measure the tension and sag in a trencher chain for proper installation and operation?
Measuring the tension and sag in a trencher chain is crucial for ensuring proper installation and smooth operation. Here’s a step-by-step guide on how to do it:
1. Tension Measurement:
– Start by disconnecting the trencher chain from the drive system to eliminate tension.
– Using a tension gauge or a spring scale, measure the force required to lift the chain from the center of the top run (the upper part of the chain) to a specified height (usually around 2-4 inches).
– Ensure the tension measurement aligns with the manufacturer’s recommendations. Tension requirements may vary based on the trencher’s size, chain type, and application.
2. Sag Measurement:
– With the chain still disconnected from the drive system, measure the distance between the top of the chain’s guide bar and a straight line connecting two points on the chain’s upper run, typically 10 feet apart.
– This distance is the sag, and it should be measured at multiple points along the length of the chain to check for uniformity.
– Sag requirements depend on the chain type and size, as well as the trenching conditions. However, as a general rule, the sag should be within the manufacturer’s recommended range to ensure proper chain engagement and trenching performance.
3. Adjustments:
– If the tension or sag measurements are not within the recommended range, adjust the chain tension by tightening or loosening the tensioning system or chain tensioner according to the manufacturer’s guidelines.
– Ensure the chain’s tension is even on both sides to avoid uneven wear and potential chain alignment issues.
– For sag adjustments, adjust the position of the chain’s tensioner or guides to achieve the desired sag measurements along the chain’s length.
4. Reconnect and Test:
– Once the tension and sag are correctly adjusted, reconnect the trencher chain to the drive system.
– Test the trencher in a safe and controlled environment to ensure smooth and efficient operation. Monitor the chain’s performance and make any further adjustments if necessary.
5. Regular Inspection:
– Regularly inspect the tension and sag of the trencher chain during routine maintenance intervals. Over time, chains can stretch or wear, affecting their tension and sag, so periodic adjustments may be required.
– Maintaining proper tension and sag in the trencher chain ensures optimal engagement with the sprockets, reduces chain wear, and enhances trenching performance, contributing to longer chain life and overall trencher efficiency.
Can a worn-out trencher chain be repaired, or is it more cost-effective to replace it?
Whether a worn-out trencher chain can be repaired or should be replaced depends on the extent of the damage and the overall condition of the chain. Here are some considerations:
Repairing a Trencher Chain:
– Minor Damage: If the chain has minor wear or damage, such as a few dull or chipped cutting teeth, it may be possible to repair it. In such cases, individual damaged cutting teeth can be replaced, and the chain can be sharpened to restore its cutting performance.
– Welding: In some instances, a worn or broken chain link can be repaired through welding. However, welding may affect the strength and integrity of the chain, so it should be done by a skilled professional and may not be recommended for critical applications.
Replacing a Trencher Chain:
– Extensive Wear: If the trencher chain shows extensive wear or damage, such as multiple broken or severely worn cutting teeth, it may be more cost-effective to replace the entire chain. A heavily worn chain may not perform optimally even after repairs, leading to inefficiency and frequent downtime.
– Safety Concerns: A severely worn or damaged trencher chain can pose safety risks to operators and bystanders. In such cases, it is better to replace the chain with a new one to ensure safe and reliable trenching operations.
– Efficiency and Productivity: A new trencher chain will provide optimal cutting performance and efficiency, leading to improved productivity and reduced operating costs compared to a repaired chain with compromised performance.
Cost Considerations:
When deciding whether to repair or replace a trencher chain, consider the cost of repairs, including replacement teeth and labor, versus the cost of purchasing a new chain. Additionally, factor in the potential productivity gains and safety benefits of a new chain.
In general, minor wear or damage can often be repaired, while extensive wear and safety concerns may warrant the replacement of the trencher chain. Regular maintenance and prompt repairs of minor issues can help prolong the lifespan of the trencher chain and ensure optimal cutting performance.
editor by CX 2023-10-12
China Standard ISO Conveyor Chain Transmission Combine Rice Harvester Agricultural with Attachment (A, CA, C, S type) Roller roller chain breaking tool
Product Description
Product Description
The chain of agricultural machinery industry is applied to rice, wheat, corn, cotton and other agricultural machinery, providing driving and conveying functions, and realizing mechanized flower operation in the whole process of agricultural production from arable land to harvest. It is mainly applied to rice machinery, corn machinery, cotton machinery, etc
Product Attribute
|
Usage |
Agricultural roller chain |
|
Material |
chain plate: 45Mn,bush: Q195, roller: 10#,pin: 40Cr |
|
Surface Treatment |
netural/sand-blasted/shot-peening |
| application area | Rice machinery, harvester and other agricultural machinery |
| product type | S Type Steel Agricultural Chain with Attachments C Type Steel Agricultural Chain with Attachments A Type Steel Agricultural Chain with Attachments CA Type Steel Agricultural Chain with Attachments |
| certificate | ISO,SGS,ANSI,DIN |
| Port |
Any sea port or airport in china |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| S Type | S32,S32V,S42,S45,S51,S52,
55V,55VF1,S55,S55R,S55RH,S62,S77,S88 |
| C Type | CA550,CA550V,CA555,CA557,CA620,CA2060H,CA2063H,CA550F4,CA550F5
38.4R,38.4V,55VD,S62F3,CA960 |
| A Type | A550,A555,A557,A620 |
| CA Type | CA627,CA550D,CA557D,CA620D |
| We also carry out OEM according to your requirements |
|
Detailed Photos
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Material: | Alloy/Carbon Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Oxygenation |
| Customization: |
Available
| Customized Request |
|---|
Different types of drive chains
There are many different types of drive chains. You should be able to differentiate between roller chains, forged rivetless chains, double chains, flat-top chains, and helical chains by the terms used. This article will provide information on the different types of chains. Then, you can choose the right one according to your needs. If you haven’t purchased a chain yet, read this article to get started. It will also provide information on the pros and cons of each type.
roller chain
There are several differences between drive chains and roller chains, but in essence, the two are functionally similar. The choice of which type to use depends largely on the type of environment it will be exposed to. While roller chains are suitable for clean indoor environments, they are not very forgiving when it comes to rubbing against the rails. Following are the main differences between a drive chain and a roller chain. Using the correct drive chain is essential for a smooth and efficient running machine.
Roller chain drive chains come in many different weights and tensile strengths. For light-duty applications, use a smaller pitch chain. For heavy-duty applications, use larger pitch chains. The design simplicity of these chains makes them ideal for a variety of applications. While they are great for a variety of applications, the durability of these chains makes them ideal for a variety of applications. Some of the main uses of roller chain drive chains are listed below.
When replacing the drive chain, be sure to follow the safety guidelines. The most important thing to remember is not to place the chain on a dirty floor as it may cause stretch or damage. After removing the chain from the sprocket, apply the measured load specified by ANSI to it. If the load exceeds this value, the chain may bend. A suitable load for measuring a drive chain should be at least six links.
While roller chains are usually made of carbon steel, some are made of stainless steel and are used in food processing machinery. In these environments, the chain may be made of stainless steel for lubrication. Brass and nylon are also sometimes used to meet these requirements. Regardless of the application, however, choosing the right drive chain is critical to the success of a roller chain machine. It is important to maintain the proper balance between the roller chain and the machine.
To properly use a roller chain, first determine the size of the sprocket used for the drive. The size of the chain should be smaller than the smallest sprocket to prevent tooth interference and provide adequate winding on the smaller sprocket. A good practice is to choose a drive chain with a center distance of 30 to 50 times the chain pitch. The longest possible center-to-center distance is approximately 80 times the chain pitch but is not recommended for high-speed applications.
Drop forged rivetless chain
Drop-forged rivetless drive chains are made of drop-forged steel components. Their proportions are suitable for strength and lightweight. Forged rivetless chains are generally divided into three types. Each of these types has its own set of important specifications. Key topics include minimum ultimate tensile strength, chain length tolerances, and link dimensions. Read on to learn more about each type and its uses.
One of the main features of forged rivetless chains is that, despite their relatively low price, they are designed to be very durable. The quality of a forged chain depends on the structure and design of the chain. The manufacturer of this type of drive chain is CZPT, which has a large stock of these chains. The chain is proof tested after assembly and comes with a two-year parts replacement warranty.
Forged rivetless chains are available in a variety of pitch sizes and strength grades. They are made of cast manganese or alloy steel and have an average strength of 24,000 to 300,000 pounds. These chains are suitable for automotive, conveyor, and material handling as well as meat packaging, sugar processing, and steel mill applications. They are also widely used in conveying systems. To ensure quality and performance, manufacturers offer a variety of forged chains.
CZPT offers forged CZPT drive chains for fatigue-free operation. The chain includes a solid one-piece forged drive pawl for optimum durability. Chains are available in Figure 8 and in D-shape styles. For more information, please contact CZPT directly. Custom Drop-Forged rivetless drive chains can be ordered. Manufacturers also offer custom chains for specific application needs.
double chain
Duplex drive chains have two sets of rollers instead of one, producing twice the power. Double chain roller chains have pins and roller bearings, while triple chain chains have an extra row of plates to accommodate the three sprockets. They are usually interchangeable with each other. They are available for US, UK, and ISO standards. They are made of carbon steel, stainless steel, and nickel or nickel-plated.
flat top chain
Flat-top drive chains are ideal for curved or straight tracks and come in many different types and thicknesses. These chains are highly resistant to wear and are usually made of steel, stainless steel, or plastic. CZPT manufactures special brands of flat-top chains with high wear resistance and excellent noise reduction. In addition to being versatile, flat-top chains can be used in a variety of industrial applications.
There are two main types of CZPT chains: solid top or raised rib. One piece is formed from a single unit link and the other has roller base links for added strength. The two-piece chain combines flat tabletop links and a roller bottom chain for added strength. These chains are available in widths up to 20 feet and are available in a variety of widths. These chains are available in stainless steel, cast iron, or plastic.
The hinge pin is another important part of the flat top chain system. Support chain plate to ensure smooth conveying. The hinges are available in single hinge pin and double hinge pin styles. Standard hinge pins are designed for straight, narrow-width chainplates; double hinge pins are designed for longer, heavier products. The hinge pins also come in many different materials, including aluminum and galvanized steel. This allows for customization based on machine design, operating conditions, and drive method.
Whether your flat-top chain conveyor system is large or small, a high-quality flat-top chain will get the job done. With their low maintenance and low maintenance design, these chains are easy to clean and maintain. They can accommodate workpiece pallets of various sizes, and their flexibility makes them ideal for many different applications. They can also be highly customized for various industries. So if you need an industry-specific conveyor, then a flat-top drive chain is the way to go.
editor by CX 2023-05-31
China Agricultural Rice Conveyor Roller Steel Forging Chain Transmission Chain Cast Carbon Steel X458 Chain and Industrial Conveyor Drive Chain with Attachment roller chain design
Merchandise Description
About Factory
With much more than 18 years’ histiory, we are a professinal manufacturer for fall forged products this kind of as solid chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth regular moulds of chain.
In addition to, we can also create as per your drawing or sample, unique link chain, pusher, pin and plate, in accordance to customers’ special needs.
Product Description
1) Substance: Alloy metal, 40Cr, 42CrMo and so on.
two) Sorts: Normal types, X348 X458 X678, and so on. (Or as for each your drawing)
three) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Merchandise Show
Technological Knowledge
| Design | Dimension | Fat (Kg) | Content | Hardness | Operating Load (KN) | Restrict Load (KN) | ||||||
| P | T | C | S | F | R | D | ||||||
| 10160B | 101.six | 24 | 36 | thirteen | fourteen | 6 | fourteen | .32 | 20CrMnTi | Floor HRC56-64° Depth .6-1.2mm |
18 | 100 |
| 10160 | 101.6 | thirty | 36 | thirteen | fourteen.five | 9 | fourteen | .36 | 20CrMnTi | Floor HRC56-64° Depth .6-1.2mm | 21.six | one hundred twenty |
| 14218 | 142 | forty two | fifty | 19 | twenty.5 | eleven | 25 | one.fifteen | 20CrMnTi | Surface area HRC56-64° Depth .6-1.2mm | 48.six | 270 |
| 14226 | 142 | 62 | fifty | 28 | thirty | fifteen | 25 | one.75 | 20CrMnTi | Surface HRC56-64° Depth .6-1.2mm | 61.2 | 340 |
| 2571 | two hundred | 66 | 60 | 30 | 32 | 18 | thirty | two.8 | 20CrMnTi | Area HRC56-64° Depth .6-1.2mm | seventy two | 400 |
| 26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | five.2 | 20CrMnTi | Surface HRC56-64° Depth .6-1.2mm | 135 | 750 |
| 142N | 142 | forty three | 50 | 19 | 22 | twelve.five | twenty five | 1.2 | 40Cr | Quench HRC36-44° | seventy five.six | 420 |
| 150D | 142 | 42 | fifty | 19 | twenty.5 | eleven | twenty five | one.fifteen | 40Cr | Quench HRC36-44° | 75.six | 420 |
| MG20 | 200 | 70 | fifty | 27 | 29 | seventeen | 35 | three.seventy eight | 40Cr | Quench HRC36-44° | 144 | 800 |
| MG20B | two hundred | 70 | 50 | 27 | 29 | seventeen | 30 | 3.eighty two | 40Cr | Quench HRC36-44° | 140.4 | 780 |
| MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
| MS32 | 200 | forty two | fifty | twenty | 22 | 12 | 25 | one.4 | 40Cr | Quench HRC36-44° | seventy five.6 | 420 |
| MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | four.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
| 3006 | 200 | sixty five | 70 | 30 | 33 | 24 | 32 | 3.six | 40Cr | Quench HRC36-44° | a hundred and sixty.two | 890 |
| MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | four.93 | 40Cr | Quench HRC36-44° | 147.six | 820 |
| S16 | 100 | 30 | 27 | fifteen | 16 | 8 | 14 | .three | 40Cr | Quench HRC36-44° | 16 | 88 |
| S20 | 125 | 34 | 33 | 17 | eighteen | eight | seventeen | .37 | 40Cr | Quench HRC36-44° | 19.four | 108 |
| S25 | 160 | forty eight | 39 | 23 | 25 | 13 | twenty | one.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
| S30 | 142 | 46 | 49 | 22 | 23.five | 14 | twenty five | 1.three | 40Cr | Quench HRC36-44° | 91.eight | 510 |
| Z16 | 100 | forty | 35 | 18 | 20 | 12 | 17 | .four | 40Cr | Quench HRC36-44° | 32.four | 180 |
| Z20 | one hundred twenty five | fifty | 46 | 24 | 26 | 15 | 20 | .sixty seven | 40Cr | Quench HRC36-44° | 59.four | 330 |
| Z20D | 125 | fifty two | sixty | 24 | 26 | sixteen | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.eight | 460 |
| Z25 | a hundred and sixty | 58 | fifty five | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | eighty two.eight | 460 |
| Z25D | one hundred sixty | 66 | sixty four | 29 | 31 | 22 | 28 | two.6 | 40Cr | Quench HRC36-44° | a hundred and twenty.6 | 670 |
| Z30 | 142 | 64 | fifty | 29 | 30.five | 18 | 25 | 1.eight | 40Cr | Quench HRC36-44° | 111.6 | 620 |
Products & Screening Equipments
Products Software
Packing & Shipping and delivery
Why Decide on Us?
1. We are engaged in chain market more than fifteen years with rich industry experience. We maintain enhancing production strategies. All the goods have more time working life and have passed the market test.
two. We can layout the right chains with higher good quality materials, great abrasion resistance, good corrosion, substantial reinforce and and so forth as for each your ask for or the chain application.
three. We are the chain manufacturer you can directly buy the merchandise from us with lower cost and large high quality.
4. We have a expert team for global trade, they have plentiful experiences and are usually ready to solve troubles for clients. So you have practically nothing to worry about.
five. We have the long-phrase cooperative forwarder who can give us the cheapest freight. And it can help you to help save the freight. What’s more, for the FCL, we will style the offers as for every the container sizes with the premier capacity to help save the shipping and delivery expense for each of us.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
| Surface Treatment: | Polishing |
| Structure: | Combined Chain |
| Material: | Alloy |
| Type: | Cranked Link Chain |
###
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | Dimension | Weight (Kg) | Material | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
| P | T | C | S | F | R | D | ||||||
| 10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
| 10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
| 14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
| 14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
| 20028 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
| 26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
| 142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| 150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Cr | Quench HRC36-44° | 144 | 800 |
| MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Cr | Quench HRC36-44° | 140.4 | 780 |
| MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
| MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
| 3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Cr | Quench HRC36-44° | 160.2 | 890 |
| MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Cr | Quench HRC36-44° | 147.6 | 820 |
| S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Cr | Quench HRC36-44° | 16 | 88 |
| S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Cr | Quench HRC36-44° | 19.4 | 108 |
| S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
| S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Cr | Quench HRC36-44° | 91.8 | 510 |
| Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Cr | Quench HRC36-44° | 32.4 | 180 |
| Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Cr | Quench HRC36-44° | 59.4 | 330 |
| Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Cr | Quench HRC36-44° | 120.6 | 670 |
| Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.6 | 620 |
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
| Surface Treatment: | Polishing |
| Structure: | Combined Chain |
| Material: | Alloy |
| Type: | Cranked Link Chain |
###
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | Dimension | Weight (Kg) | Material | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
| P | T | C | S | F | R | D | ||||||
| 10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
| 10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
| 14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
| 14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
| 20028 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
| 26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
| 142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| 150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Cr | Quench HRC36-44° | 144 | 800 |
| MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Cr | Quench HRC36-44° | 140.4 | 780 |
| MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
| MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
| 3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Cr | Quench HRC36-44° | 160.2 | 890 |
| MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Cr | Quench HRC36-44° | 147.6 | 820 |
| S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Cr | Quench HRC36-44° | 16 | 88 |
| S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Cr | Quench HRC36-44° | 19.4 | 108 |
| S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
| S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Cr | Quench HRC36-44° | 91.8 | 510 |
| Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Cr | Quench HRC36-44° | 32.4 | 180 |
| Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Cr | Quench HRC36-44° | 59.4 | 330 |
| Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Cr | Quench HRC36-44° | 120.6 | 670 |
| Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.6 | 620 |
How to choose a roller chain for a conveyor
When choosing a roller chain for your conveyor, the easiest way is to refer to the horsepower and RPM charts. The horsepower and rpm of the small drive sprocket will determine the size and number of teeth of the chain. Conveyor chains are available in a variety of options, including moving products horizontally, vertically, or around a bend radius. When choosing a conveyor chain, consider the purpose of the chain. For example, if you’re delivering products to customers’ doorsteps, you might choose chains that can move products up and down a hallway or warehouse.
Double pitch
Double pitch roller chains are a popular way to drive agricultural equipment. It has twice the pitch of a standard roller chain and is ideal for light-duty drives. Extended pitch increases performance at lower speeds, but requires fewer components per foot than standard single-pitch chains. Compared to single-pitch roller chains, double-pitch chainplates are longer and are suitable for lighter loads. Read on to learn more about double pitch chains and how they can improve your operation.
The most common type of conveyor chain is double pitch. It is used in the auto parts industry, as well as in the precision machinery industry. It is made from the same components as the standard drive roller chain, except it has longer side plates. Double pitch chains are often used on slow-moving conveyors to reduce the stress placed on them. Industries that commonly use double pitch conveyor chains include airport equipment manufacturers, lumber mills, and fruit packing plants.
RS series roller chains are manufactured from high-quality stainless steel. It has excellent chemical and abrasion resistance and is available in a variety of cord lengths. RS sprockets have over 30 teeth. They contain all the necessary connection links for easy installation. PEER Chain offers double pitch roller chain attachments including pre-stretched chains, sprockets, and other attachments.
Double pitch roller chains have several advantages over standard chains. Double pitch chains have double the pitch, making them ideal for conveying applications such as conveyors. In addition to that, it also provides ANSI-compliant styles. These chains also have free connection links. When shopping for a double pitch roller chain, be sure to choose the one that fits your requirements and budget. They will last longer and save you money in the long run.
Double pitch roller chains to ANSI standards feature oversized rollers. These chains are best suited for applications where the product is mounted on top of the chain. They are ideal for agricultural applications where cotton is on top of the drum. Also, this type of chain is used in light-duty conveyors and agricultural applications. You can find double pitch roller chains in a variety of sizes and styles. And, as long as you know what you want, you’ll be happy with the results.
Self-lubricating
Self-lubricating roller chains eliminate the need for manual relubrication, providing long-lasting operation and reducing maintenance costs. These chains are particularly popular in industries such as the food and beverage industry, textiles, printing, and sawmills. They can also replace standard roller chain drives and conveyor chains. Manufactured to the specific standard ISO R606, these chains are ideal replacements for conventional chains. PC chains are particularly beneficial for food and beverage production and packaging applications due to their anti-corrosion properties.
Self-lubricating roller chains meet ISO, ASME/ANSI, and DIN standards. They are interchangeable with standard chains of the same size and shape and can be used in a variety of industrial applications. Self-lubricating chains have special oil-impregnated sleeves to reduce maintenance time. These chains are also suitable for applications where cleanliness is an issue.
Self-lubricating roller chains are manufactured with unique RS attachments. Rather than a traditional roller chain with an external lubricating ring, this type of chain retains the lubricant within its bushings. During operation, the application generates heat, heating the lubricant, which flows out of the pin and bushing area. Therefore, CZPT roller chains are ideal for certain food conveying applications.
In addition to self-lubricating roller chains, carbon steel, stainless steel or nickel-plated steel are also available. Self-lubricating roller chains are available in different sizes depending on the application, including 0.375″ wide profile straight-chain, extended pin chain, and four-link. In addition, these chains are also available in ANSI and BS chain specifications.
Accumulation
Whether you need to move large or small loads, accumulating roller chains are a viable solution. This chain conveyor is designed with low back pressure to transport large and bulky items with minimal noise. Free-running rollers within the chain help create a smooth build-up surface. These chains are available in a variety of options, including accumulating rollers of different pitches.
The accumulation and release roller chain 14 includes an upper part 15 and a lower part 16. The upper part 15 rests in the upper subspace 28, while the lower part 16 rests on the top side 20 of the profile. As the upper belt 15 rolls around the accumulation roller chain 14, it aligns with the lower chain 16 to form a continuous receiving space. This arrangement allows the accumulation roller chain 14 to rest on the top surface of the support profile 11.
A cumulative roller chain consists of many individual parts. Each section of the chain has an elongated cylindrical shape and is connected to each other by hinged joints. Each chain section also has an accumulation and release roller associated therewith. Each roller protrudes from the upper side 20 and the lower side 21 of the chain portion. The accumulation rollers are movable about an axis 22 extending transversely to the longitudinal axis of the chain.
A feature of the stacking and releasing roller chain is its simplicity. The conveyor has a profiled section that is permanently divided into two cross-sectional spaces. The bottom space is closed from all sides. The upper space accommodates the conveyor line. The contoured portion includes an opening that guides the bottom strap. A shunt can also be inserted between the two sections. The accumulating roller chain system is a convenient and versatile way to move bulky items.
There are many different types of accumulating roller chains. Some chains have offset rollers for optimal load distribution. Others have protection to prevent machine wear. Some run without lubricant, which is a safety advantage. In addition to protection, cumulative chains can also provide protection. The side bow version of the accumulation and release roller chain with offset accumulation and release rollers is designed for conveyor systems with very small bend radii.
Without bushing
Bushless roller chains are the most common type of industrial chain. They are simple in design and require only regular maintenance. Regular maintenance includes lubricating, assessing wear, and replacing worn sprockets. For more information, please read the following information:
The outer chainplates and the inner chain plates are alternately arranged in pairs. The connecting pin extends through the hole in the inner link plate. The rollers thus positioned can be rotated on the connecting pins. Oil provided between the outer circumferential surfaces of each connecting pin serves to lubricate the chain. This system reduces noise and wears caused by collisions between inner chain plates and sprockets.
Compared to traditional roller chains, bushings roller chains have rollers around the bushing. These rollers are in rolling contact with the sprocket teeth, providing low friction and excellent wear resistance. To ensure smooth operation, bushings roller chains must be greased to prevent rust and keep the chain properly tensioned. Lubricated chains run smoother and last longer.
In a bushingless chain, the inner links are shaped like half bushings and ride on the rollers. The pins go through the outer plate and connect the inner links to the rollers. The outer plates overlap the inner links and open the pins. This system is also known as a heterochain. This type of chain is more common than traditional roller chains. If you are not sure which type of bushingless roller chain to choose, you may need to purchase an additional pair of inner chainplates.
Linerless roller chains may also include chain guides. In a bushingless roller chain, the outer and inner link plates conform to the surfaces of the guide rails. Thus, the large area of contact between the chain and the guide rail is eliminated, the friction loss is reduced, and the power transmission efficiency is improved. These properties make bushless roller chains more efficient and durable than traditional roller chains. It’s also less noisy. If you are looking for a chain with a lower noise level, a bushingless roller chain may be the right choice for you.
editor by czh 2023-01-01