Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
How do trencher chains perform in different soil types, such as rocky terrain or sandy soils?
Trencher chains’ performance can vary based on the soil type they encounter during trenching operations. Here’s how trencher chains typically perform in different soil types:
1. Rocky Terrain:
– In rocky terrain, trencher chains with carbide or hardened steel cutting teeth are preferred. These materials offer excellent wear resistance and toughness, enabling the chain to cut through rocks and other hard obstacles effectively.
– However, rocky soil conditions can still pose challenges, and trencher chains may experience increased wear due to the abrasive nature of rocks. Regular inspection and maintenance are crucial to ensure the chain remains in top condition.
2. Clayey Soil:
– Trencher chains usually perform well in clayey soil due to its relatively soft and cohesive nature. Standard trencher chains with regular cutting teeth can efficiently cut through clay, creating clean and precise trenches.
3. Sandy Soils:
– Sandy soils are generally easier to trench through, and standard trencher chains perform well in such conditions. The sand’s loose nature allows the chain to move smoothly and quickly, resulting in efficient trenching.
4. Loamy Soil:
– Loamy soil, which is a mixture of sand, silt, and clay, can offer moderate trenching challenges. Trencher chains with standard cutting teeth are typically suitable for loamy soil conditions.
5. Wet or Soft Soils:
– Wet or soft soils can be more challenging to trench through, as they may cause increased chain wear and the risk of chain clogging. Special attention to chain tension and soil conditions is essential to ensure smooth trenching.
– In such conditions, trencher chains with modified tooth configurations, such as cup-type teeth, can be beneficial, as they may provide better cutting and reduce clogging.
6. Compacted Soils:
– Compacted soils may require trencher chains with strong cutting teeth to penetrate the ground effectively. Carbide or hardened steel teeth can help maintain cutting performance in these conditions.
– Consider using trencher machines with higher horsepower for trenching in compacted soils to improve productivity.
Overall, trencher chains can be optimized for different soil types based on the cutting tooth material, tooth configuration, and machine power. Regular maintenance, proper chain tension, and selecting the right trencher chain for the specific soil conditions are vital to ensuring optimal trenching performance and extending the chain’s lifespan.
What are the common issues and troubleshooting tips for trencher chains, such as chain slipping or jamming?
Trencher chains may encounter various issues during operation, and understanding common problems and troubleshooting tips can help resolve them efficiently. Here are some common issues and their troubleshooting tips:
1. Chain Slipping:
– Possible Causes: Chain slipping can occur due to insufficient tension, worn-out sprockets, or damaged chain links.
– Troubleshooting Tips: Check and adjust the chain tension as per the manufacturer’s recommendations. Inspect the sprockets for wear or damage, and replace them if necessary. Examine the chain links for any signs of wear, bending, or stretching, and replace damaged links promptly.
2. Chain Jamming:
– Possible Causes: Chain jamming can be caused by debris, rocks, or foreign objects getting stuck in the chain or guides.
– Troubleshooting Tips: Stop the trencher machine immediately if you encounter a chain jam. Safely remove any debris or objects stuck in the chain and guides. Inspect the chain and guides for damage caused by the jam and make necessary repairs before resuming trenching.
3. Uneven Trench Depth:
– Possible Causes: Uneven trench depth can result from improper chain tension, worn-out cutting teeth, or uneven ground conditions.
– Troubleshooting Tips: Ensure the chain tension is properly adjusted for even trenching. Regularly inspect and replace worn-out cutting teeth to maintain consistent trench depth. If the ground conditions are uneven, adjust the trenching speed or use a different trencher attachment to achieve a smoother trench.
4. Excessive Chain Wear:
– Possible Causes: Excessive chain wear can be caused by operating the trencher in abrasive soil conditions or using a worn-out chain.
– Troubleshooting Tips: Choose the appropriate trencher chain with cutting teeth suitable for the soil conditions you are working in. Regularly inspect and maintain the trencher chain, including lubrication, to reduce wear and tear.
5. Chain Breakage:
– Possible Causes: Chain breakage can occur due to overloading the trencher, using a damaged chain, or operating the machine at excessive speeds.
– Troubleshooting Tips: Avoid overloading the trencher with large rocks or hard obstacles. Always use a well-maintained and undamaged chain. Operate the trencher at appropriate speeds recommended by the manufacturer.
Regular maintenance, proper tensioning, and choosing the right trencher chain for the soil conditions are essential to prevent issues and ensure smooth trenching operations. If problems persist, consult the trencher’s operation manual or seek assistance from a qualified technician or dealer.
How do I properly maintain and sharpen a trencher chain for optimal cutting performance?
Proper maintenance and regular sharpening are essential to ensure the trencher chain maintains optimal cutting performance and efficiency. Follow these steps to keep your trencher chain in top condition:
1. Regular Inspections:
– Conduct routine inspections to check for signs of wear, damage, or misalignment. Look for any dull or damaged cutting teeth that need attention.
2. Cleaning:
– Before sharpening, clean the trencher chain thoroughly to remove dirt, debris, and excess grease or oil.
3. Sharpening:
– Use a suitable chain sharpening tool to sharpen the cutting teeth of the trencher chain. Follow the manufacturer’s guidelines for the correct angle and technique.
4. Replace Worn Teeth:
– If any cutting teeth are excessively worn or damaged, replace them with new ones to maintain consistent cutting performance.
5. Check Tension and Alignment:
– Ensure the trencher chain is correctly tensioned and aligned to prevent unnecessary wear and ensure smooth operation.
6. Lubrication:
– Apply appropriate lubrication to the trencher chain to reduce friction and wear between the chain components.
7. Store Properly:
– When not in use, store the trencher chain in a dry and clean environment to prevent rust and damage.
8. Professional Maintenance:
– If you are not familiar with sharpening and maintenance techniques, consider seeking the help of a professional to ensure the trencher chain is properly cared for.
9. Follow Manufacturer’s Guidelines:
– Adhere to the manufacturer’s maintenance recommendations and guidelines to maximize the trencher chain’s lifespan and cutting performance.
Regular maintenance and sharpening will ensure that your trencher chain operates optimally, providing efficient and precise cutting in various soil and terrain conditions. By keeping the chain in good condition, you can avoid unnecessary wear and tear and extend its overall lifespan.
editor by CX 2024-05-02