Product Description
Product Description
Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CHINAMFG on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Agricultural Machinery |
| Surface Treatment: | Carburizing and Quenching |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Customization: |
Available
| Customized Request |
|---|
How do I identify signs of wear and fatigue in a trencher chain, and when should I replace it to prevent downtime?
Regularly inspecting your trencher chain for signs of wear and fatigue is crucial to prevent unexpected downtime and maintain optimal trenching performance. Here are the steps to identify such signs and determine when to replace the chain:
1. Check Cutting Teeth:
– Examine the cutting teeth or blades on the trencher chain. Look for signs of excessive wear, such as flattened or severely worn teeth. Dull or damaged teeth will result in inefficient trenching.
2. Inspect Chain Links:
– Check the chain links for signs of bending, cracking, or stretching. Damaged links can lead to misalignment, affecting the chain’s performance.
3. Measure Chain Pitch:
– Measure the chain pitch, which is the distance between adjacent cutting teeth. If the chain pitch has significantly increased compared to the original specifications, it indicates wear and the need for replacement.
4. Look for Missing Teeth:
– Missing cutting teeth can cause uneven trenching and increase stress on the remaining teeth. Replace the chain if multiple teeth are missing.
5. Examine Chain Guides:
– Check the chain guides or rails on the trencher machine. If they show signs of excessive wear or damage, it may affect the chain’s alignment and performance.
6. Monitor Chain Tension:
– Keep track of the chain tension during operation. A loose or overly tight chain can lead to premature wear and affect trenching efficiency.
7. Consider Performance Issues:
– If you notice reduced trenching speed, increased vibration, or decreased cutting efficiency, it could be a sign of worn-out or fatigued trencher chain.
When to Replace:
The specific replacement timeline for a trencher chain depends on factors such as the frequency of use, soil conditions, and maintenance practices. As a general guideline:
– Replace the trencher chain if cutting teeth are worn to half their original size or show significant damage.
– Consider replacement if multiple cutting teeth are missing or broken.
– If the chain links show signs of fatigue, stretching, or damage, it’s time to replace the chain.
– Replace the chain if it consistently fails to maintain proper tension or alignment.
Timely replacement of a worn-out trencher chain is essential to avoid unexpected downtime, maintain trenching efficiency, and reduce the risk of costly repairs to the trencher machine. Regular inspections and proactive replacement will ensure smooth trenching operations and maximize the lifespan of your trencher chain.
Are there any specialized trencher chain lubricants or maintenance products that improve longevity and efficiency?
Yes, there are specialized trencher chain lubricants and maintenance products designed to enhance the longevity and efficiency of trencher chains. These products help reduce wear and friction on the chain components, ensuring smooth operation and extending the chain’s lifespan. Here are some common products:
1. Trencher Chain Lubricants:
– Trencher chain lubricants are specially formulated to reduce friction between the chain components, such as links and cutting teeth. They create a protective film that minimizes wear and heat buildup during trenching.
– Lubricating the trencher chain regularly with the appropriate lubricant improves its efficiency by reducing power consumption and increasing cutting performance.
2. Chain Dressing:
– Chain dressings or chain wax are applied to trencher chains to provide a protective coating against dirt, moisture, and debris. This coating helps prevent corrosion and keeps the chain clean, leading to improved longevity and reduced maintenance needs.
3. Chain Tighteners:
– Chain tighteners or tensioners are used to maintain the correct tension on the trencher chain. Proper tension is crucial for efficient trenching and prevents unnecessary stress on the chain and machine components.
4. Cutting Tooth Sharpeners:
– Cutting tooth sharpeners help maintain the sharpness of the trencher chain’s cutting teeth. Keeping the teeth sharp ensures efficient trenching and reduces the strain on the machine.
5. Anti-Corrosion Products:
– Anti-corrosion products, such as rust inhibitors or coatings, protect the trencher chain from rust and oxidation. These products are especially useful when trenching in wet or corrosive soil conditions.
6. Degreasers and Cleaners:
– Degreasers and cleaners are used to remove built-up dirt, grease, and debris from the trencher chain. Keeping the chain clean prevents premature wear and optimizes its performance.
It is essential to use maintenance products recommended by the trencher chain manufacturer or supplier to ensure compatibility and effectiveness. Regular maintenance and the use of specialized products can significantly improve the trencher chain’s efficiency, reduce downtime, and prolong its overall lifespan, providing cost savings and improved trenching performance in the long run.
How does a trencher chain differ from other types of chains used in heavy machinery?
A trencher chain differs from other types of chains used in heavy machinery primarily in its design and purpose. Here are the key differences:
1. Cutting Design:
– Trencher Chain: A trencher chain is specifically designed for cutting through soil and other materials to create trenches. It features cutting teeth or blades arranged in a continuous loop to efficiently dig into the ground.
– Other Heavy Machinery Chains: Chains used in other heavy machinery, such as excavators or loaders, may not have cutting teeth but are designed for tasks like lifting, towing, or moving heavy objects.
2. Application:
– Trencher Chain: The primary application of a trencher chain is trenching, which involves digging narrow and deep channels in the ground for various purposes, such as laying utility lines or drainage systems.
– Other Heavy Machinery Chains: Chains used in other heavy machinery serve different functions, such as lifting and moving materials, excavating, and loading.
3. Loop Configuration:
– Trencher Chain: A trencher chain is typically designed in a loop configuration to form a continuous cutting edge. This design enables smooth and continuous trenching operations.
– Other Heavy Machinery Chains: Chains used in other heavy machinery may have different configurations based on their specific functions and applications.
4. Teeth or Blades:
– Trencher Chain: The cutting teeth or blades on a trencher chain are sharp and robust, specifically suited for cutting through the ground and various materials encountered during trenching.
– Other Heavy Machinery Chains: Chains used in other heavy machinery may not have sharp teeth or blades, as their purpose is not for cutting into materials.
5. Size and Shape:
– Trencher Chain: Trencher chains come in various sizes and shapes, depending on the trenching machine and the required trench dimensions.
– Other Heavy Machinery Chains: Chains used in other heavy machinery also come in different sizes and configurations, tailored to the specific needs of the equipment and its intended applications.
Overall, the primary difference lies in the design, function, and application of the trencher chain, which is uniquely suited for trenching tasks in construction and landscaping projects.
editor by CX 2024-04-30